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toughpower-grand-rgb-80-plus-gold-850 help
https://vlab.su/viewtopic.php?f=46&t=103440
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mia [ 08 июл 2020, 11:46 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

ilie321 писал(а):
I forced the controller to start and I put 10 to 20v DC instead of 400 to see the waveform

Are sinusoidal distortions of rectangular pulses related to overload or insufficient power supply 10 - 20 V ?

ilie321 [ 08 июл 2020, 13:43 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

Oh those were because of my crap oscilloscope and I can't edit older posts . I passed to devide by 10 on probe and no distortion. Signal look decent square wave on primary coil to ground.
At 20v on input coil to ground I get a Vpp of around 15V (square wave) . If I measure directly on the coil signal looks like sin wave and has around 500mVpp at 20v input. If at 20v it is 500mv at 400 will be 10v maybe?

Вложение:
20200708_124730.jpg

mia [ 08 июл 2020, 17:18 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

ilie321 писал(а):
If at 20v it is 500mv at 400 will be 10v maybe?

Maybe.

ilie321 [ 09 июл 2020, 13:32 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

I forgot to mention that the rectifying bridge has one diode the a like 20-30 points lower value than the other 3. I used a 12Vac source and I injected on input of psu and with oscilloscope I measured on big capacitor for any distortions. I found nothing . Can this cause problems at 400v?

mia [ 09 июл 2020, 23:29 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

Bridge is in the circuit or desoldering ?

ilie321 [ 10 июл 2020, 10:30 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

In circuit. I put 12Vac instead of 220V in psu. I got no distortion at 12v.

ilie321 [ 10 июл 2020, 21:11 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

I want to build this to test smps transformers
https://www.google.ro/url?sa=t&source=w ... KrxUuzZNsm

RsM [ 15 июл 2020, 01:14 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

ilie321 писал(а):
the rectifying bridge has one diode the a like 20-30 points lower value than the other

You should change this bridge by a new one for your safety )

Mosfet gate transformer has 1.356mH @ 1kHz 1 - primary and 2 separate secondary coils.
Primary coil of the main transformer - 752uH, 180nF capacitor, 62uH - aux L.

Measured in Zalman 750EBT psu. Also it has 2 PWM mosfets dead - 5r190CE, one IRFB7437 in sec. side, bridge GBU1506, FUSE/ Maybe something else )

ilie321 [ 15 июл 2020, 07:27 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

Wew then my transformer maybe it has a short. I tried to measure inductance on primary coil directly in circuit and I was unable (I have a cheap fcl meter}. I measured a bigger coil and add it in series and the difference was 1-2uH for primary hmmm. It can have such low inductance? From a paper I read they say yes but I don't know. I tried to build that blue coil ringer from the link in last post but I don't have the cd4015 so I put oscilloscope directly instead of the ic to see the impulses. On some coils I can see 5 6 impulse but on primary of the transformer maybe 1 pulse. Any other way to measure that transformer is OK? Maybe I will desolder it. If it is dead any chance to find other or repair it? Thanks

ilie321 [ 15 июл 2020, 16:19 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

RsM писал(а):
Primary coil of the main transformer - 752uH, 180nF capacitor, 62uH - aux L.

What is your advice (read last post) thank you

RsM [ 15 июл 2020, 21:52 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

Primary coil of the main transformer in no LLC PSU - 1.5mH, so if you have <750uH - it's strange.

Measure it without circuit.

ilie321 [ 15 июл 2020, 22:53 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

It an no llc psu? It is llc

RsM [ 16 июл 2020, 00:33 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

Must be around 700-1500 uH. If < - transformer possibly dead.

ilie321 [ 16 июл 2020, 07:09 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

RsM писал(а):
Must be around 700-1500 uH. If < - transformer possibly dead.

It is 1-2uH :( anything I can I do? It can drop from 700+uH to 1?

RsM [ 16 июл 2020, 17:36 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

take a photo of the transformer please.

ilie321 [ 16 июл 2020, 21:22 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

RsM писал(а):
take a photo of the transformer please.


Вложение:
20200716_202121.jpg

RsM [ 17 июл 2020, 00:09 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

must be about 750uH
Изображение
Изображение

ilie321 [ 17 июл 2020, 14:40 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

Thank you. I can't get it out from circuit witn 60w iron :(. Hot air will distroy pcb I think. Any chance if transformer is in short to do something? Replace it or repair it?

RsM [ 17 июл 2020, 15:15 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

No need to get it out from circuit. Remove only MOSFETs as I did and measure the coil. As you can see your and mine PSU have the same platform. Dead main transformer - very rare situation.
ilie321 писал(а):
Any chance if transformer is in short to do something? Replace it or repair

Replace it or repair.

Изображение

ilie321 [ 17 июл 2020, 16:11 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

Ok thank you. Where I can buy this? Aliexpress? The code is strange on it what to search?

Also how to remove it?

RsM [ 17 июл 2020, 17:47 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

ilie321 писал(а):
Where I can buy this? Aliexpress?

only from psu on the same platform and power. There is no other options.

ilie321 [ 17 июл 2020, 18:05 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

Repair transformer any chance? I desolder it and same readings 1uH. Aux coil has 50+uH and caps 180nF
I have seen on YouTube that they boil them to open magnetic core. But after you need special glue or something? And I can use same wires and same protection tape or is destroyed?

RsM [ 18 июл 2020, 12:07 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

Depends on topology, some transformers have an unmagnetic gap in the central, some not.
ilie321 писал(а):
boil them to open magnetic core.

Yes. Be careful.
ilie321 писал(а):
I can use same wires and same protection tape or is destroyed?

Need to replace a shorted wires by a new one. Very important to turn it wire by wire. Also in right direction.

Mylar is used as an isolator. Also you can use Captone.

ilie321 [ 18 июл 2020, 20:50 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

I was unable to open it without breaking it :( they put melted plastic over the ferite and I was unable to remove it without breaking the core. Sad. The primary was in short after I open it I detected that easy. Any chance to find another transformer somewhere similar to this? It will not work if glued like this no? :)

RsM [ 19 июл 2020, 02:15 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

ilie321 писал(а):
they put melted plastic over the ferite and I was unable to remove it without breaking the core

it is an epoxy compound. You must boil transformer before try to remove it. You can buy core or try to open another one. It is STD-39 (39mm width)

It is important to set up right nonmagnetic gap.

ilie321 [ 19 июл 2020, 08:15 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

I boiled it the core separate in both but the melted thing did not let it free. I use a screwdriver and by mistake i break it. The center is not round so hard to find replacement ferrite. It is oval.

RsM [ 19 июл 2020, 16:05 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

Take a photo of your transformer now.

ilie321 [ 19 июл 2020, 16:57 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

I glue it I will try to assemble and see if I get 750 uH but I doubt it will work again.
Вложение:
20200719_155338.jpg

Вложение:
20200719_155434.jpg

Вложение:
20200719_155438.jpg

Posted after 2 hours 15 minutes 17 seconds:
I reassembled it as I could and I have like this:
No core inserted primary coil 13uH
With core as close as I can press with hands has 330uH hmmm :( . Maybe is different from that with 750uH?

RsM [ 19 июл 2020, 23:56 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

primary coil consist of 2 coils. did you assebly as it was? number of turns, winding rotation, and so on? Your core looks like normal.
It also may help someone someday if you write here N of turns

For example:
I - 50 turns d=0.5мм
II - 10 turns 3x0.6mm

ilie321 [ 20 июл 2020, 08:22 ]
Заголовок сообщения:  Re: toughpower-grand-rgb-80-plus-gold-850 help

Primary is only 1 coil made of many very small wires in paralel so diameter is hard to tell because you can't make circle (it is around 1.5mm) 28 turns . And secondary is made from copper foil put on some isolator and has 15mm wide with 4 turns with median connector. Second coil for - 12V it has 2turns of 0.5mm. Yes used same direction. Only at the - 12v coil I'm not sure of direction of those 2 turns.

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